50 Custom Nylon Baseball Caps for a Client in Spain
Fuanger completed a 50-piece custom baseball cap order for a client in Spain. The project combined nylon selected for quick drying and water resistance with perforated panels, embroidered logos on the front and rear strap, and different terry fabrics for the sweatband and brim.
The physical sample helped the client refine the appearance before production. After giving positive feedback on the sample quality, the client changed the original gray-and-blue color scheme to a white cap with a light gray logo. We confirmed the revised specification before producing the 50 caps.
Project at a Glance
|
Project detail |
Specification |
|
Client location |
Spain |
|
Order quantity |
50 custom baseball caps |
|
Outer fabric |
Nylon selected for quick drying and water resistance |
|
Ventilation design |
Perforated panels |
|
Final color scheme |
White cap with light gray front logo embroidery |
|
Rear closure |
Hook-and-loop adjustment strap with logo embroidery |
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Additional materials |
Different terry fabrics for the sweatband and brim |
|
Development step |
Physical sample review followed by color revision |
Finished white nylon baseball caps with perforated panels. Client logos are obscured.
Selecting Fabric for the Outdoor Brief
The client wanted a lightweight cap for outdoor use, with quick-drying and water-resistant properties. We selected nylon for the outer fabric and incorporated perforated panels into the design to provide ventilation.
During sampling, we worked through the fabric, color, logo method and cap construction. The client could then assess these choices together on a physical cap, including how the material and embroidery looked as a finished piece.
Fabric swatches supplied with the project record.
Changing the Colors After Sample Review
The client was satisfied with the sample quality and workmanship but wanted a different color combination after seeing the cap in person. We revised the cap body and logo colors to match that feedback.
|
Design stage |
Cap body |
Logo color |
|
Original scheme |
Gray |
Blue |
|
Final scheme |
White |
Light gray |
The change was made before final production. It allowed the client to settle the appearance of the order using the sample as a reference.
Confirming the Revised Design Before Production
The final design used white nylon and light gray embroidery on the front. We confirmed the updated color scheme with the client before moving ahead with the 50-piece order.
Sample and finished cap views showing front and rear logo positions. Client logos are obscured.
Embroidered Branding on the Front and Rear Strap
The front logo was only one of the branding positions in this project. The client also requested logo embroidery on the rear adjustment strap, carrying the design around to the back of the cap.
The closure used a hook-and-loop strap so the wearer could adjust the fit. Both the closure construction and the rear logo were included in the agreed specification, alongside the front embroidery and fabric color.
Using Different Terry Fabrics for the Sweatband and Brim
The client specified different terry fabrics for the sweatband and the brim. This required separate material choices for those parts of the cap, in addition to the nylon outer fabric.
Terry fabric was used for the interior sweatband with comfort in mind. A different terry fabric was selected for the brim to give that part of the design a different feel and construction.
|
Cap component |
Material or detail |
|
Outer fabric |
White nylon with perforated panels |
|
Sweatband |
Terry fabric |
|
Brim |
A different terry fabric from the sweatband |
|
Rear adjustment strap |
Hook-and-loop closure with embroidered logo |
Views of the brim, sweatband, perforated panels and rear adjustment strap. Client branding is obscured.
Completing the 50 Cap Order
The completed order brought the revised colors, front and rear embroidery, adjustable closure and separate material choices into one design. The production specification reflected the client's feedback on the physical sample, rather than the initial color brief alone.
Frequently Asked Questions
Can a 50 piece order include several custom details?
Yes. This project included 50 caps with a selected fabric color, front embroidery, rear strap embroidery and different terry fabrics for the sweatband and brim. The available options and minimum quantity for a new design should be reviewed together before ordering.
Can I change cap and logo colors after seeing a sample?
In this project, the client changed a gray cap with a blue logo to a white cap with a light gray logo after reviewing the physical sample. We confirmed the revised specification before production. If you need a change, raise it during sample review so its effect on the order can be assessed.
Can a logo be embroidered on the rear adjustment strap?
Yes. This order used logo embroidery on the hook-and-loop rear strap as well as the front of the cap. Send the artwork and desired positions when discussing a similar design.
Can the sweatband and brim use different materials?
Yes. The Spanish client selected one terry fabric for the sweatband and a different terry fabric for the brim. These component choices were included in the final specification, together with the nylon outer fabric.
Discuss Your Small Batch Custom Cap Project
Send Fuanger your cap references, logo artwork and expected quantity. Include the front and rear logo positions, preferred colors, and any separate requirements for the sweatband or brim. Our team in Xiamen, China, can review the design and discuss material selection and sampling with you.